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Flu-Flu Buildalong (Pic Heavy)

Posted: Sun Oct 26, 2008 12:23 pm
by hillbilly WA
Hi guys and galls
Don't know if anyone wants this, but as i was building them anyway, thought i would take some progress shots of how i built my Flu-flus.

For these i used Victorian Ash Shafts from FORRO on this site. VA is really nice, bit heavier than POC, but much stronger.

First the shaft is cut down to length, before being tapered with a tapering tool, then sanded with fine grit sandpaper (i think i used 1200), and finally coated with a sealant. For the sealant i used some varnish which we had in our shed. Then after a couple of coats and leaving to dry for a long time (i do mine just before i go to school), paint can be added. Some people do 'dipping', but i prefer to spray mine.
Here's where were up to:
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After this comes the cresting. This is an optional stage and lots of people prefer to just keep their arrows simple, however i usually do cresting as i like doing it and it makes the arrows look impressive, as well as adding a personal touch. For this i used citadel paints (they are very good!), a cordless drill for my lathe, and roll of tree-marking tape (the stuff that builders use to mark off areas and loppers use to mark trees) stuffed with a tissue. Very complex i know :P .
Here's the Jig.
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And the finished cresting
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Next comes the fletching. I did not have a fletching jig at the time so i had to hand fletch it. With a bit of cheating :wink: .

First cut the leading and trailing edges of the feather about 3mm in, then put a dab of glue down at the leading edge of the feather on the shaft and hold the edge of the feather in it till it is holding, this is just to hold it for you until you get the binding on the leading edge of the feather, i used Fletch-Tite, however there are much better glues for this job, this was a real pain in the rear end. Also, i used a random full length feather that my brother had in his box, cut into two, i would advise the use of Trueflight as they're really nice.
Feathers cut and ready.
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Glued on the shaft.
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After this comes the Binding.
I used some upholstery thread as it is strong and waxy, however i have also used cotton and lots of other threads, basically anything works. Starting with a tree-hitch (i forgot the name of this knot?) you make a curve in the thread, before wrapping the binding back over itself. Once on the leading edge, make sure the feathers are straight and in the place where you want them. Then wrap the binding around the feathers, splitting them apart for each wrap. Once you get to the top, bind past the feathers and finish it off with a knot. I use a really basic modification of an hitch then an overhand with a bit of glue to help.
Starting the binding:
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Working up:
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Finished:
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After this, nocks and points are added with an epoxy (araldite 24 hour works really well), and then the arrow is finished.
Now do this times three, six, or twelve :wink: :P

Finished pics:
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Thanks, Carl

Re: Flu-Flu Buildalong

Posted: Sun Oct 26, 2008 12:35 pm
by outbackarcher
wow

nice job carl those are some nice arrows nice job on the cresting

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Sun Oct 26, 2008 1:02 pm
by Gringa Bows
very good job Carl,i'll have to have a go at making some one day.

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Sun Oct 26, 2008 3:17 pm
by UPTHETOP
Carl nice flu flu's do you glue or seal your thread on the feathers at each end. ?

I like the green .

Cheers Wayno

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Sun Oct 26, 2008 5:10 pm
by Stickbow Hunter
They look great mate - congrats!!!

Jeff

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Sun Oct 26, 2008 6:14 pm
by hue
hey Hilly

you put me to shame, i've never made my own flu flus' and i learnt more in the last 5 minutes than i have for quite a while.
great job and they look terrific!

Hue

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Mon Oct 27, 2008 7:38 am
by prasamaccus
Good job, another thing to add to my to do list.

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Mon Oct 27, 2008 9:32 am
by White Hawk
Good on ya Carl, these kind of build-a-longs are very useful for newbies to trad archery or to people wanting to give making their own arrow a go. A great resource.

An excellent job mate

Gav

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Mon Oct 27, 2008 11:10 am
by hillbilly WA
Wow, thanks for all the comments guys!
I took them out for a shoot in the beautiful weather yesterday.
First kill :lol: :D Brother threw it up and i hit it first shot. It felt beautiful.
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and our moving target that me and my brother set up two weeks ago. It's wire with ceramic electric fence insulators as the runners. And the target is a horse feed bag stuffed with plastic. I would strongly recommend you guys to try these targets, they are really light - only a bit heavier than my bow - and cheap, the only thing bad about them is hitting the edges can sometimes be a pass-through.
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Thanks guys, Carl

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Mon Oct 27, 2008 12:52 pm
by hue
well Hilly

what can i say. i am so rapt to see someone your age go to that kind of trouble and your own handiwork, Works! proud feeling isn't it? who knows, we might have another "Hill" soon.

Hue

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Mon Oct 27, 2008 3:09 pm
by Stickbow Hunter
Excellent mate!!!

Jeff

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Tue Oct 28, 2008 12:11 pm
by stringnstik
Nice work Hilly, I hope all the other lads out there put down their silly Nintendo DS pacifiers and get into something more constructive like this ;)

BTW as a newb great resource and I noticed the quiver dodad you have on the bow. The blue looking thing. info and or close up on that would be useful to me.

ta

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Tue Oct 28, 2008 3:03 pm
by jape
Yeah, well done Carl! Simple and straightforward and informative. I just hung a plastic bottle from a tree out the paddock to see how I went, missed it six out of six! So good shooting as well as good constructing. Keep it up. Make me feel better and tell me you didn't really get those three arrows so close on that target ....

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Tue Oct 28, 2008 3:38 pm
by Hills Twinky
Nice work carl :D i forgot to check your arrows out last night, bugger, i cant wait to come down and have a shoot at moving target, i havent got to see it yet! keep up the good work mate and cheers for being my teacher in the art of Trad Archery!
Catcha soon
Vaughn

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Tue Oct 28, 2008 8:59 pm
by Nephew
Mate, you are obviously fair dinkum about your archery and that is just great to see! Good onya young fella!! A very good tutorial as well. Good lad.

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Tue Oct 28, 2008 11:12 pm
by hillbilly WA
Wow, thanks for all the comments guys,
Stringnstik, it's just a bow quiver that i made from some plans i got on the internet, with leather and some blue foam i bought from Clarke Rubber. If you've got a bandsaw and some basic tools you can make it. The only thing that you need 'specialised' tools for is to make the form to put the hood on to allow it to take the shape. I kept my form block and the plans, i can mail them to you if you want, if you PM me your address. I also added an extra piece of foam on the hood piece of mine, which is that big blue bit that you can see, it works but if i did it i would use a better system of securing it to the limbs, just stops it being held on by foam, string, and leather straps :lol: .
Carl

Re: Flu-Flu Buildalong (Pic Heavy)

Posted: Wed Feb 04, 2009 8:21 am
by pdccr
Nice buildalong! I am going to have a try at making some one day.

Cheers, CCR